In an
engine, the top of the cylinder
is closed with a separate cast
piece called the cylinder head.
The cylinder head is bolted to
the upper part of the cylinder
block. This joint is covered by
a head gasket. It consists of a
combustion chamber, spark plugs,
and sometimes valves (in the I
and F-heads).
In most
engines, the cylinder head
includes passages that deliver
air and fuel to the cylinders,
and which allow exhaust gas to
exit. The cylinder head is
usually made of gray iron or
aluminum alloy. Aluminum has the
advantages of being lightweight
and having high thermal
conductivity.
Now, we
will discuss the construction of
the cylinder head.
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Construction of Cylinder
Head
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It is cast
separated from the cylinder
block to eliminate it for
cleaning carbon and grinding
valve. To maintain compression
within the cylinder, a flat
piece of gasket is arranged
between the cylinder head and
the cylinder block.
In some
cases, such as racing car
engines, a separate head is not
used. However, a single piece of
the cylinder block and the head
is difficult and costlier to
make, and internal parts of the
engine are not as accessible.
Depending
on the valve layout, the
cylinder head may have
camshafts, rockers, and valves.
Waterways are provided to
accommodate valve and plug
seating. From the mechanical
point of view, the design
details of a detachable cylinder
head are perhaps the most
difficult.
The
following points should
be kept in mind while
making detachable heads:
•
The bore of the cylinder
or linear should not be
distorted by the pull of
the holding down studs.
•
The circulation of
coolant in the cylinder
head should be taken as
far as possible to the
top end.
•
To
ensure a sound gas-tight
joint, the holding studs
must be distributed as
uniformly as possible
around the circumference
of each cylinder.
Now, we
will define every component that
is found in the cylinder head.
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Parts of Cylinder Head
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The
cylinder head has several holes
that connect the cylinder block
to the cylinder head. Some of
the holes are designed to
accommodate water jackets for
proper water circulation, which
provides cooling and
lubrication.
There are
also some critical engine
components in the cylinder head,
including the inlet valve,
exhaust valve, valve guides,
injectors, spark plugs, etc. The
combustion chamber in the SI
engine is also located in the
cylinder head. Additionally,
there is an assembly for a
heater plug and cylinder head
injection.
There is a
thermostat valve installed at
the elbow of the radiator¡¯s
outlet for water circulation. A
combustion chamber is a part of
the cylinder head itself. In
this, petrol or diesel is burned
through a variety of intake and
outlet manifold valves. Besides,
it has holes for supplying oil
to the cylinder at each stage.
Following are the parts
of the cylinder head:
•
Head gasket
•
Intake and exhaust ports
•
Head valves
•
Head combustion chamber
•
Spark plugs
•
Fuel injectors
•
Head camshaft
•
Additional cylinder head
parts
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#1 Head Gasket
These
are located between the
cylinder head and the
engine block. A head
gasket is bolted on top
of the engine housing.
These gaskets act as a
seal between the
cylinder head and the
engine block. This
prevents the oil and
engine coolant from
leaking or mixing.
#2 Intake and Exhaust
Ports
The
intake and exhaust ports
are part of the cylinder
head. The intake port is
meant to circulate air
through a channel into
the cylinder head and
combustion chamber.
After
the combustion process,
the gases are removed
from the combustion
chamber by the exhaust
port. This avoids the
build-up of internal
pressure, which can
result in an explosion.
#3 Head Valves
An
engine has valves to
close and open, the
purpose of which is to
stop or prevent the
entry of air and fuel
into the combustion
chamber. In an internal
combustion engine, each
cylinder has two valves
¨C the intake valve is
usually larger and the
exhaust valve is
smaller.
#4 Head Combustion
Chamber
The
head combustion chamber
is called the core of
the engine. In which the
air-fuel mixture burns
to generate the power to
move the vehicle.
Combustion chambers are
available in various
shapes and sizes. Well,
it depends on the engine
that you have and the
application of the
vehicle.
#5 Spark Plugs
The
spark plug provides
power to the combustion
chamber to ignite the
air/fuel mixture. Plugs
are mounted on the
cylinder heads, their
tips leading directly to
the combustion chamber.
They are usually
threaded to ensure an
airtight seal.
#6 Fuel Injectors
You
will also find fuel
injectors on the
cylinder head cover. In
a diesel engine,
injectors push the fuel
into the combustion
chamber by an injection
pump.
#7 Head Camshaft
The
cylinder head also
includes the camshaft.
In this, the camshaft
operates to open and
close the valves. The
crankshaft is one of the
engine block components
and uses a belt to drive
the cylinder head
camshaft.
#8 Additional Cylinder
Head Parts
The
cylinder head also has
ports for the purpose of
lubrication to cool the
engine. Cylinder head
port designs vary, as
the head designs do.
Basically, the purpose
of every type of
construction is to make
the part as efficient as
possible.
To
understand where these parts are
located, take a look at the
cylinder head diagram below.
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Function of Cylinder
Head
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The
cylinder head plays an important
role in a motor vehicle. The
structure of the cylinder head
is complex and consists of many
ports. One of these ports is
designed to work, and their
common roles explain the value
of this engine part.
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It
provides the mounting for
various components such as inlet
and outlet exhaust valves and
ducts, spark plugs, fuel
injectors, and camshafts. In
addition, it gives way to
coolant, oil, and combustion
gases.
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The
cylinder block absorbs the heat
produced by the engine and,
therefore, generates cooling to
prevent engine failure. It seals
the combustion chamber and
serves as the engine¡¯s
mechanical control powerhouse.
It also takes away the
compression resulting from the
combustion pressure.
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Four Designs of Cylinder
Head
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Figures
show four designs of cylinder
heads and the location of
valves.
•
At
(a) is the popular side
valve construction with
all valves in line, the
detachable head being of
turbulence type. The
piston closely
approaches the flat
position of the cylinder
head.
•
At
(b) is shown the reverse
valve construction of
the cylinder head which
gives good volumetric
efficiency, as a large
diameter inlet valve may
be used, and the valve
port gives direct access
to the bore.
•
In
(c) is shown a cylinder
head with vertical
valves in a single line
permitting the simple
push rod and rocker
gear.
•
At
(d) is an ideal
hemispherical head which
is used in many
high-performance
designs. In this design,
the flame travel is
short and high
compression ratio can be
readily provided by a
domed piston crown.
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Types of Cylinder Head
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The cylinder
head has been divided into
several categories. It also
depends on how the ports and
valves are configured.
•
Loop flow cylinder head
•
Offset cross flow
cylinder head
•
In-line cross flow
cylinder head
•
Flat head cylinder head
•
Overhead valve cylinder
head
•
Overhead camshaft
cylinder head
•
Water cooled engine
•
Air cooled engine
We¡¯ll now
examine each of these cylinder
heads types individually.
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#1 Loop Flow
Cylinder Head
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The intake and exhaust
ports on a loop flow
cylinder head are
located on the same side
of the engine. In the
cylinder head, the gases
are introduced, and as
they leave, they change
direction.
In
a loop flow engine, the
starting inlet charge
and the exhaust gas
exiting the engine swirl
in the same direction,
which helps preheat the
intake air. But when
inlet and exhaust ports
are lined up, there
isn¡¯t as much room on
one side of the head,
which results in a
smaller port area than
with a crossflow head.
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#2 Offset
Closet Flow Cylinder Head
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When the intake and
exhaust ports are on
opposite sides, the
cylinder head is said to
be crossflow. In this
type, gases are
introduced to flow
across the head. This
type of cylinder head
design is the opposite
of the loop flow type,
which has the ports on
the same side.
They can also be
operated by overhead
camshafts, or by a valve
train, which contains
the camshafts in the
cylinder block, and the
valves are actuated by
pushrods and rockers.
Compared to the loop
flow type cylinder head,
the cross-flow type
offers better
performance and
efficiency.
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#3 In-line
Cross Flow Cylinder Head
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Both the offset
cross-flow type and the
inline cross-flow type
of cylinder head have
similar characteristics.
There is a major
difference here because
the valves are arranged
transversely and
inclined.
However, the inlet and
exhaust ports are placed
across from one another,
on different sides of
the cylinder head. This
configuration is
superior in terms of
performance and
efficiency. However,
because manufacturing
would be expensive, it
would not be practical.
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The cylinder
heads come in two varieties
depending on the amount of
cooling needed:
#1
Water-Cooled Engine
In
the head of the water
cooling engine, a number
of water jackets are
used to circulate the
water. The water-cooled
engine system is
pressurized and sealed.
The pressurized system
used raises the water¡¯s
boiling point (above 110
¡ãC).
As
a result, water can be
used for a longer period
of time because the rate
of evaporation slows.
Hot engine components
like the cylinder head
and cylinder block
release their heat
through the circulation
of water.
When water circulates
through the radiator, a
cooling fan is used to
keep it cool. A liquid-
or water-cooled engine
is one that uses liquid
to cool its internal
combustion (IC) engine.
Most modern motorcycles,
automobiles, and other
vehicles have liquid- or
water-cooled motors.
#2 Air-Cooled
Engine
Air-cooled engines
utilize fins for maximum
cooling. It is
lightweight and made of
an alloy of aluminum.
During operation, air is
circulated over the hot
parts of the engine to
cool them so that the
engine temperature
remains within the
operating range.
Most of the heat
produced is lost through
the exhaust, but some is
also lost through the
air-cooled engine¡¯s
metal fins. In order to
remove heat from the
engine, these engines
have some fins that
extend outward.
Then, cool air is forced
over the fins using a
fan. An air-cooled
engine directly
dissipates the heat
created into the
atmosphere. In contrast,
a closed-circuit
coolant-carrying system
is used in liquid or
water-cooled engines.
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The cylinder
head is classified into three
types based on how it performs:
#1 Flathead
Cylinder Head
These types of cylinder
heads consist of a
single piece of cast
iron metal without any
mechanical parts. Apart
from the simple design,
the flathead engine
cylinder head type had
its drawbacks.
The valves are located
on the sides of the
engine block. This
causes the intake gases
to move at a 90¡ã angle,
leading to inefficient
combustion and a low
compression ratio. Due
to its design flaws, the
flathead cylinder is no
longer seen as common.
These are easy to
manufacture and require
low cost, the head
allows the coolant to
flow effectively. It is
lightweight, as well as
allowing for a compact
engine. It can be found
in small engines such as
those used in
lawnmowers, small
tractors, and
agricultural vehicles.
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#2 Overhead
Valve Cylinder Head (OHV)
Overhead-valve cylinder
heads are complex in
construction and are
also known for I-type
cylinder heads. This
includes the valve train
parts, spark plugs, and
the passageways for
intake and exhaust
gases.
Engines with OHV
cylinder head types tend
to perform better due to
the location of the
valves and intake
passages. In this, the
flow of intake gases is
fast and smooth due to
the better design of the
paths.
The advantage of
installing this type is
that the exhaust ports
are also more efficient,
plus the head does not
get hot when compared to
the flathead type. It
also brings the camshaft
closer to the
crankshaft.
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#3 Overhead
Camshaft Cylinder Head (OHC)
These types of cylinder
heads allow for valve
train parts, spark
plugs, and intake and
exhaust ports, with the
head, also housing the
camshaft. In this, the
location of the
camshafts in the
cylinder head varies.
This can be in the
middle, in the middle of
a row of valves, or at
the top of the valve.
An
OHC cylinder head is
available in two
configurations which are
single and dual. In a
single OHC cylinder
head, there are intake
and exhaust valves in a
single camshaft. In a
dual OHC cylinder head,
there are two separate
camshafts for the intake
and exhaust valves.
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Based on how
the ports and valves are
arranged, cylinder heads are
categorized below.
Automobile engines are
classified into four
categories based on the
arrangement of the inlet
valve and exhaust valve.
These arrangements
include the ¡°L,¡± ¡°I,¡±
¡°F,¡± and ¡°T¡± heads.
Remembering the word
¡°LIFT¡± will help you
recall the four-valve
arrangement, making this
topic simple for you to
understand.
#1
F-Head Engine
I-head and L-head
engines are combined to
form the F-head engine.
The exhaust valve of
this type of engine is
located in the cylinder
block. Similarly, the
inlet valve is typically
located in the head. An
individual camshaft is
used to operate both
valves.
#2
I-Head Engine
In
an I-head design, both
the inlet and exhaust
valves are housed in the
same cylinder head. All
of the valves are
operated by a single
valve. Such types of
engines are typically
found in automobiles.
#3
L-Head Engine
In
these engines, the inlet
and exhaust valves are
located side by side
with one another and are
operated by a single
camshaft. The combustion
chamber and cylinder
combine to form an
inverted L.
#4
T-Head Engine
The inlet valve and the
exhaust valve are
situated on either side
of the cylinder in
T-head engines. This
system requires two
camshafts to function.
The inlet valve is
operated by one
camshaft, and the
exhaust valve by the
other.
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Advantages of Cylinder
and Head
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The
following are the advantages of
the aluminum alloy cylinder and
head:
•
Higher heat conductivity
which is about three
times that of cast iron.
•
Light in weight.
•
Increased compression
ratio without detonation
due to the heat
conductivity.
•
Better cooling while the
engine is running.
•
Greater power output and
low fuel consumption due
to increased compression
ratio and better cooling
effect.
•
The engine warms up more
quickly and requires a
smaller radiator.
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Disadvantages
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The
following are the disadvantages
of the aluminum alloy cylinder
and head:
•
The engine costs more
due to quickly aluminum
alloy.
•
It
is liable to be crusted
out of shape by holding
down studs due to the
low modulus of
elasticity.
•
Due to higher thermal
expansion, greater
clearance is required
between the piston and
cylinder.
•
Greater possibility of
corrosion by cooling
water.
•
Sometimes, it is
necessary to use cast
iron valve seatings and
spark plug inserts.
•
Due to inter-metallic
corrosion between steel
studs and aluminum
alloys, the head may
stick to the cylinder
blocks.
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Applications of Cylinder
Head
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Following
are the applications of cylinder
head:
•
The cylinder head is
integrated with the
cylinder block, in some
cases commonly done in
racing cars to achieve a
gas-tight joint.
•
The detachable head type
has more benefits than
integral construction.
•
However, some heavy-duty
engines requiring higher
cooling rates such as
those in racing cars may
use copper alloys.
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