What is a 4-stroke engine? Types,
Advantages, Disadvantages, Need
Editing Date£º2025-08-06
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What is a 4-stroke
engine?
Types, Advantages, Disadvantages, Need
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What is a 4-stroke engine?
A 4-stroke
engine is an Internal combustion engine, where
four successive strokes (i.e.
Suction-Compression-Power-Exhaust) completes in
two revolutions of the crankshaft. In recent
days the majority of automobile runs on a
four-stroke cycle.
Let us first
understand some basic terms associated with a
4-stroke engine.
Top
dead center (TDC)
It is the
extreme position of the piston
at the head end of the cylinder.
At TDC the crank angle is 0¡ã
Bottom
dead center (BDC)
The
extreme position of the piston
at the crank end side. At BDC,
the crank angle is a 180¡ã
Cylinder bore
It is the
internal diameter of the
cylinder.
Stroke
It is the
distance through which the
piston moves in the cylinder
during 1 stroke.
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Parts of 4-Stroke
engine's
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A
Four-stroke engine consist of
the following parts:
•
Cylinder:
It is the heart of the
engine. The piston
reciprocates in the
cylinder.
•
Cylinder
head: It is
the top cover of the
cylinder, towards TDC,
which is called the
cylinder head.
•
Piston:
It is the reciprocating
member of the engine. It
reciprocates in the
cylinder.
•
Piston
rings: Two or
three piston rings are
provided on the piston.
It seals the gap between
the cylinder liner and
piston.
•
Crank:
It is a rotating member.
It makes a circular
motion inside the
crankcase.
•
Crankcase:
It is the housing of
crank and other engine
parts. It is also used
as the sump of
lubricating oil.
•
Connecting rod:
It is used to convert
the reciprocating motion
of the piston to rotary
motion of the
crankshaft.
•
Crankshaft:
It is the rotating
member, which connects
the crank.
•
Cooling
fins or Water jackets:
It is used for cooling
purposes.
•
Cam and
Camshaft: It
is used to allow the
opening and closing of
the Inlet and Exhaust
valve and also operate
the fuel injection pump
in the Diesel engine.
•
Inlet
valve: This
valve controls the
admission of charge or
air inside the engine
cylinder.
•
Exhaust
valve: This
valve controls the
removal of burnt gas
after combustion.
•
Intake
manifold:
This is a passage that
carries the charge or
fresh air.
•
Exhaust
manifold:
This a passage through
which the exhaust gas
goes out of the engine
cylinder.
•
Spark
plug: It is
used in a Petrol engine
or SI engine to ignite
the fuel.
•
Fuel
injector: It
is used in a Diesel
engine or CI engine to
spray the fuel inside
the engine cylinder.
•
Carburetor:
It is used in a Petrol
engine to mix the air
and fuel properly.
•
Flywheel:
It is made of cast iron
and mounted on a
crankshaft. It stores
energy in the form of
inertia.
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Classification of
4-stroke engine
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The
four-stroke engine is generally
classified in to 2 types:
1
Four-stroke petrol
engine
2
Four-stroke diesel
engine
Let us
understand each one in detail.
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Four-stroke Petrol engine
This type of
engine is based on the Otto
cycle. Let us have a look at
individual parts of a 4-stroke
petrol engine.
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Construction of
Four-stroke Petrol
engine
A
four-stroke petrol
engine consists of the
following:
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1
A cylinder
2
Cylinder head
attached with
spark plug
3
Piston attached
with piston ring
4
Connecting rod
5
Crank
6
Crankshaft
7
Valves
In
four-stroke engines,
Valves are used instead
of Ports. Following are
the two valves used:
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1
Suction valve
2
Exhaust valve
And
these valves are
operated by means of
Camshaft. It is rotated
at half the speed of a
crankshaft.
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Working principle of the
Four-stroke petrol
engine
The
travel of the piston
from one dead center to
another is called piston
stroke and a four-stroke
cycle consists of four
strokes which are as
follows :
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1
Suction Stroke
2
Compression
Stroke
3
Power or
Expansion Stroke
4
Exhaust Stroke
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•
Suction stroke
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In
this stroke the suction
valve opens while the
exhaust valves remain in
close condition. The
piston moves from the
top dead center to the
bottom dead center and
the charge (Air+Fuel)
enters the engine
cylinder due to the
partial vacuum developed
inside the cylinder.
When the piston reaches
the BDC, the inlet valve
closes and the flywheel
makes a half revolution.
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•
Compression Stroke
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In
this stroke, Piston
moves from BDC to TDC.
The air inside the
cylinder is compressed
and heated. In this
stroke both the valves
are in closed condition.
The mixture, which was
sucked into the cylinder
during the suction
stroke, is compressed
into the combustion
chamber. The heat
produced during the
compression stroke
vaporizes the mixture.
As the piston approaches
the top dead center, the
compression stroke
completes, and then the
spark plug gives the
spark.
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•
Power
Stroke or Expansion
stroke
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Again both the inlet and
exhaust valves are
closed in this stroke.
The compressed charge is
ignited by the high
intensity of the spark
and expands
adiabatically.
Therefore, it pushes the
piston downward i.e.
towards BDC to complete
the stroke.
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Exhaust Stroke
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During the exhaust
stroke, the inlet valve
is in a closed condition
and the exhaust valve is
opened. The piston rises
up from BDC to TDC. The
stroke is completed when
the piston reaches the
Top Dead Center. In the
exhaust stroke in one
situation both the
valves are in an open
condition for some
seconds so that fresh
charge enters the engine
cylinder and pushes the
burnt gases out of the
cylinder. This process
is called Scavenging.
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Four-stroke
Petrol engine diagram
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Valve-timing
diagram for four-stroke Petrol
engine
Theoretical
valve-timing:
•
The Inlet valve opens
when the piston is at
TDC
•
The Inlet valve closes
when the piston reaches
BDC
•
Spark produces when the
piston reaches TDC
•
The exhaust valve opens
when the piston is at
BDC
•
Exhaust valve close when
the piston is at TDC
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Actual
valve-timing:
•
The Inlet valve opens
about 10¡ã-20¡ã before TDC
•
Inlet valve close
30¡ã-40¡ã after BDC to
take advantage of
rapidly moving gas
•
The spark occurs 20¡ã-35¡ã
before TDC
•
The exhaust valve opens
about 30¡ã-50¡ã before BDC
•
Exhaust valve close
about 10¡ã-15¡ã after TDC
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Applications
of Four-stroke Petrol engine:
Following are the
Applications of
Four-stroke Petrol
engine:
1
Automobiles
2
Motorcycles
3
Cars
4
Buses
5
Trucks
6
Airplanes
7
Small pumping sets
8
Mobile electric
generator
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Four-stroke
Diesel engine:
Construction:
A
four-stroke Diesel
engine consists of the
following:
1
A
fuel injector
2
Fuel pump
3
Cylinder
4
Cylinder head
5
Inlet and exhaust valves
6
Piston
7
Piston ring
8
Connecting rod
9
Camshaft
10
Crankshaft
11
Cam
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Working
principle of Four-stroke Diesel
engine:
The
cycles of the
Four-stroke diesel
engine are the same as
that of Petrol engine.
1
Suction Stroke
2
Compression Stroke
3
Power or Expansion
Stroke
4
Exhaust Stroke
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•
Suction Stroke:
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In a suction
stroke, the
inlet valve is
in the opened
condition and
the exhaust
valve remains
closed. The
atmospheric air
is drawn into
the cylinder as
the piston moves
from TDC to the
BDC due to the
partial vacuum
air sucked
inside the
cylinder.
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•
Compression
Stroke:
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In this stroke,
Piston moves
from BDC to TDC.
As a result, the
air inside the
cylinder is
compressed and
heated. In this
stroke both the
valves are in
closed
condition. The
temperature of
air is around
800¡ãC. At the
end of the
compression
stroke, the fuel
injector injects
the fuel at high
pressure to the
compressed hot
air, thus the
ignition takes
place inside the
cylinder.
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•
Power or
Expansion
Stroke:
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During this
stroke, both the
valves are in
closed
condition. The
piston at the
TDC is pushed
downward by the
expansion of
burned gas.
Therefore a
Power stroke is
produced.
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Exhaust stroke:
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In this stroke,
the exhaust
valve is opened
and the inlet
valve is in the
closed
condition. The
piston travels
from BDC to TDC
and pushes the
burned gas out
of the cylinder.
And here also
the scavenging
process is used
to remove the
burnt gas
completely.
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Valve-timing
diagram for four-stroke Diesel
engine:
Actual
valve-timing diagram:
•
Inlet valve open at
10¡ã-30¡ã before TDC
•
The Inlet valve closes
at 20¡ã-50¡ã after BDC
•
The exhaust valve opens
approximately 40¡ã before
BDC
•
Exhaust valve close 15¡ã
after TDC
•
Fuel injection starts
5¡ã-15¡ã before TDC
•
Fuel injection stops
15¡ã-25¡ã after TDC
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Applications
of Four-stroke Diesel engine:
The
following are the
Applications of
Four-stroke Diesel
engine:
1
Small pumping sets
2
In
the automobile industry
3
Air compressor
4
Drilling jigs
5
Boats and Ships
6
Power saw
7
Bulldozers
8
Tanks
9
Diesel-electric
locomotives
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Difference between
2-Stroke engine &
4-Stroke engine
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Four-stroke
engine
Two-stroke
engine
Power is
developed every
two revolutions
of the
crankshaft.
Power is
developed every
one revolution
of crankshaft.
Consists only of
valves.
Consists only of
Ports.
Engine is water
cooled.
Engine is air
cooled.
Weight of the
engine is more
because of
heavier flywheel
construction.
Weight of the
engine is less
because of light
flywheel
construction.
Maintenance cost
is high.
Maintenance cost
is low .
The exhaust
gases are fully
burnt and leave
as the exhaust
so engine output
is high.
Some fresh
charge mixes
with the exhaust
gas and leave as
the exhaust so
engine output is
less.
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Difference between
Petrol Engine (SI) and
Diesel Engine (CI)
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Otto-cycle/S.I
Engine
Dieselcycle/C.I
Engine
Mixture of air
fuel is admitted
during suction
stroke.
Only air is
admitted during
suction stroke.
Low compression
ratio
High compression
ratio.
charge is
ignited by spark
plug
Ignited by high
temperature of
compressed air.
Expansion takes
place at
constant volume
process.
Explosion takes
place at
constant
pressure
process.
Quality method
of governing is
used.
Quantity method
of governing is
used.
Light in weight.
Heavier in
weight.
Low thermal
efficiency.
High thermal
efficiency.
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Advantages and
Disadvantages of
Four-Stroke engine
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Advantages
of 4-Stroke engine are as
follows:
1
More torque
2
More fuel economy than a
2-stroke engine
3
Less consumption of
lubrication oil
4
Less pollution because
of proper burning of
fuel
5
More durability
6
Well managed cooling
system for longer engine
life
7
Less noisy
8
Scavenging happens
really well, therefore
Thermal efficiency and
HP of the engine is high
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Disadvantages
of 4-Stroke engine are as
follows:
1
There are many moving
parts and hence there is
more friction. Due to
this, the engine has
less mechanical
efficiency.
2
The design is
complicated.
3
The weight of the engine
is more because of
heavier flywheel
construction.
4
Due to more parts, the
maintenance is required
quite often.
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Fuel supply system in
Four-stroke engine
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The petrol
engine fuel supply system
consists of the following:
•
Fuel
feed system
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1
Gravity system
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2
Vacuum system
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3
Pressure system
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4
Pump system
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5
Fuel injection system
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•
Fuel
tank
•
Fuel
lines
•
Fuel
filter
•
Fuel
pump
•
Carburetor
At first,
an electrical petrol pump or
mechanical petrol pump sucks the
fuel from the fuel tank via a
fuel filter as shown in figure.
Then the fuel through the fuel
lines goes to the carburetor
where air and fuel is mixed with
proper ratio which then enters
into the engine cylinder for
combustion.
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To know
more, checkout the Fuel supply
system in petrol engines
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Parts of Diesel Engine
Fuel Supply System
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Diesel
engines fuel supply system
consists of the following:
1
A
Diesel tank
2
A
feed pump
3
A
filter
4
An
injection pump
5
An
injector
6
Connecting lines
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Types of Fuel Injection
System
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There
are two types of the
fuel injection system in
a Diesel engine which
are as follows:
1
Air injection system or
Indirect injection
2
Solid injection system
or Direct injection
Solid
injection system is
further classified in to
the following two types:
1
Common rail fuel
injection system
2
Individual pump fuel
injection system.
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The lubrication system
in Four-stroke engine
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The supply
of lubricating oil between two
moving parts of the vehicle is
called lubrication.
Why we
need a lubrication system?
The
primary objectives of
lubrication are as
follows:
1
To
reduce friction between
moving parts so that
power loss is minimum
2
To
reduce wearing out of
moving parts
3
To
provide a cooling effect
4
To
provide the cleaning
action
Components
of 4-stroke engine lubrication
system
Following are the
components of a 4-stroke
engine lubrication
system:
1
Oil pump
2
Oil cooler
3
Oil strainer
4
Oil filter
5
Oil pressure gauge
6
Crankcase dilution
Parts
to be lubricated in an Engine
The
following parts in the
engine requires
lubrication:
1
Crankshaft bearings
2
Crankpins
3
The big end of
connecting rod bearing
4
The small end of the
connecting rod bearing
5
Bushes of gudgeon pin or
Wrist pin
6
The inner wall of the
cylinder
7
Valve operating
mechanism
8
Timing gears
9
Camshaft bearing
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The cooling system in
the Four-Stroke engine
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All the
heat produced by the combustion
of fuel is not entirely
converted into power at the
crankshaft. Only about 20
percent of the heat is used as
power at the crankshaft. And 35
percent of the heat is
transferred to the cylinder wall
which cause pre-ignition of the
charge and also lubricant is
burned away due to the heat.
Therefore the engine may seize.
Keeping above factor in mind we
need to install a proper cooling
system. In a Four-stroke engine
their are two types cooling
method.
1
Cooling by air
2
Cooling by water
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FAQ's
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What
is Scavenging?
In
the exhaust stroke, at a
particular instance both
the valves are in open
condition for some
seconds so that fresh
charge can enter the
engine cylinder and push
the burnt gases out of
the cylinder. This
process is called
Scavenging.
What
is the Four-Stroke
Engine?
A
four-stroke engine is an
Internal combustion
engine, where four
successive strokes (i.e.
Suction-Compression-Power-Exhaust)
completes in two
revolutions of the
crankshaft. Therefore,
the engine is called a
Four-stroke engine.
What
are the Parts of
Four-stroke Engine?
A
four-stroke petrol
engine consists of the
following:
1
A cylinder
2
Cylinder head
attaches with
spark plug
3
Piston attach
with piston ring
4
Connecting rod
5
Crank
6
Crankshaft
7
Valves
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